Manufacturing
Chemical Plant

Chemical Plant Operator

Do you love brewing beer, making wine or following recipes to a "T"? Chemical and Bio manufacturing is a great path for you!

Operate and monitor equipment in chemical processing plants. Control temperature, pressure, and flow rates to produce chemicals safely.

Salary Range

$45,000 $75,000

per year (10th–90th percentile)

Median Salary

$65,960

per year

Growth Outlook

Average Growth

2024–2034 projected

1. High Pay, 2. High Demand, 3. Low Competition

Tasks & Responsibilities

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.
  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
  • Record operating data, such as process conditions, test results, or instrument readings.
  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.
  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

Tools of the Trade

Processing tanksFansChemical tanksDistribution or control board fixturesStorage tanksPressure sensorsFlowmetersCalorimetersDistillation pipings or columns or fittingsAir conditionersCathode ray tube CRT monitorsSilencer sectionsTension testersWater tube boilerAir dryersLogging instruments for water wellsSurface thermometersViscosimetersScrew conveyorPackaged water treatment systemsChemical absorption gas analyzersEvaporative coolersBucket conveyorsCollection tanksCapacitance metersSteam enginesRefrigerated tanksHeating or drying equipment or accessoriesSpecial hosesHazardous material protective apparelThermocouple probesRadiation detectorsFire extinguishersManometersRotary pumpsBarometersWet scrubbersHydraulic accumulatorsCentrifugal compressorsBelt conveyorsChain conveyorsCentrifugal pumpsHumidifiersPositive displacement pumpsConveyor feedersThermocouplesReciprocating compressorsDesktop computersReciprocating pumps

Knowledge Areas

Production and Processing

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods. 68/100

Chemistry

Knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods. 67/100

Mechanical

Knowledge of machines and tools, including their designs, uses, repair, and maintenance. 66/100

English Language

Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar. 63/100

Public Safety and Security

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions. 59/100

Customer and Personal Service

Knowledge of principles and processes for providing customer and personal services. This includes customer needs assessment, meeting quality standards for services, and evaluation of customer satisfaction. 52/100

Mathematics

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications. 47/100

Education and Training

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects. 40/100

Computers and Electronics

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming. 39/100

Engineering and Technology

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services. 33/100

Work Profile

Physicality
3/10
Training
10/10
Structure
2/10

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